Uhlmann UPS4, Blister Packaging Machine

Uhlmann UPS4

VRTrain™

The best way to promote the successful integration of any machine tool or technology into your manufacturing operation is through training in setup, operation, and maintenance. A comprehensive training program gives operators and maintenance technicians the necessary foundation to ensure maximum output from your machinery.

But not all training is equal. Research has shown that even the best instructor, with the best student taking the best notes, will retain less than 70% within a week. In practical terms, that translates to less than 70% efficiency for typical training programs. And, that percentage decreases radically when people are left to learn through videos or by reading printed procedures.

A simulated learning environment provides your employees with the tools they need to effectively learn how to perform even the most complicated operations. Product Animations, Inc. (PAI) Productivity Improvement Tools provide an interactive, 3-D virtual environment that allows operators of complex machinery to clearly visualize processes and simulate real-life situations.

Training program includes:
Chapter 1 - Gate Areas 1-2 Parts
This chapter will help the operator identify the machine stations, change parts and tools involved in the changeover of Gate Area One, Gate Area Two as well as the parts involved in the machine lockout/tagout procedure.
Chapter 2 - Gate Areas 3-4 Parts
This chapter will help the operator identify the machine stations, change parts and tools involved in the changeover of Gate Area Three and Gate Area Four.
Chapter 3 - Chute Feeder Parts
This chapter will help the operator identify the machine area, change parts and tools involved in the disassembly and assembly of the Aylward vibratory chute feeder.
Chapter 4 - Lockout, Gate Areas 1-2 Disassembly
This chapter will help the operator learn step-by-step how to perform a lockout/tagout and disassemble Gate Areas One and Two on the UPS-4 Blister Machine as part of a format changeover. 
Chapter 5 - Gate Areas 3-4 Disassembly
This chapter will help the operator learn step-by-step how to disassemble Gate Areas Three and Four on the UPS-4 Blister Machine as part of a format changeover.
Chapter 6 - Gate Areas 1-2 Assembly
This chapter will help the operator learn step-by-step how to assemble Gate Areas One and Two on the UPS-4 Blister Machine as part of a format changeover.
Chapter 7 - Gate Areas 3-4 Assembly, Unlock
This chapter will help the operator learn step-by-step how to unlock the machine and assemble Gate Areas Three and Four on the UPS-4 Blister Machine as part of a format changeover. 
Chapter 8 - Chute Feeder Disassembly
This chapter will help the operator learn step-by-step how to disassemble the Alyward Vibratory Chute Feeder on the UPS-4 Blister Machine as part of a format changeover.
Chapter 9 - Chute Feeder Assembly
This chapter will help the operator learn step-by-step how to assemble the Alyward Vibratory Chute Feeder on the UPS-4 Blister Machine as part of a format changeover. 

VRReference™

VRReference, our Flash-based line-side job aid, provides ready guidance at the machine for the operator and includes animated step-by-step operating procedures with links to existing OEM machine and spare part documentation.

Installed on any Windows based computer in the area, VRReference can include step-by-step operating procedures for minor and major cleaning, machine assembly, startup operation, preventive maintenance and troubleshooting.