Weiler VRD-2020R In-Line Labeler

VRTrain™

The best way to promote the successful integration of any machine tool or technology into your manufacturing operation is through training in setup, operation, and maintenance. A comprehensive training program gives operators and maintenance technicians the necessary foundation to ensure maximum output from your machinery.

But not all training is equal. Research has shown that even the best instructor, with the best student taking the best notes, will retain less than 70% within a week. In practical terms, that translates to less than 70% efficiency for typical training programs. And, that percentage decreases radically when people are left to learn through videos or by reading printed procedures.

A simulated learning environment provides your employees with the tools they need to effectively learn how to perform even the most complicated operations. Product Animations, Inc. (PAI) Productivity Improvement Tools provide an interactive, 3-D virtual environment that allows operators of complex machinery to clearly visualize processes and simulate real-life situations.

Training program includes:

Chapter 1 - Part Identification

This chapter will help the trainee learn to correctly identify the machine stations, format parts and tools required to perform a format change on the Weiler VRD-2020R in-line labeler.

Chapter 2 - Line Clearance

This chapter will help the trainee learn step-by-step how to clear the previous format as part of a format changeover for the Weiler VRD-2020R in-line labeler.

Chapter 3 - Main Machine Setup

This chapter will help the trainee learn step-by-step how to setup the main machine including the installation of the feed screw, alignment of the trunnion rollers and adjusting the guide rails as part of a format changeover for the Weiler VRD-2020R in-line labeler.

Chapter 4 - Reconciler Setup

This chapter will help the trainee learn step-by-step how to setup the reconciler including the removal of the reconciler web and the threading of the new reconciler web as part of a format changeover for the Weiler VRD-2020R in-line labeler.

Chapter 5 - Label Head Machine Setup

This chapter will help the trainee learn step-by-step how to setup the label head machine including how to prepare the guides, thread the labels, position the guides, adjust the label head, make printer adjustments and setup camera #1 as part of a format changeover for the Weiler VRD-2020R in-line labeler.

VRReference™

VRReference, our Flash-based line-side job aid, provides ready guidance at the machine for the operator and includes animated step-by-step operating procedures with links to existing OEM machine and spare part documentation.

Installed on any Windows based computer in the area, VRReference can include step-by-step operating procedures for minor and major cleaning, machine assembly, startup operation, preventive maintenance and troubleshooting.